Computerized Level Control Trainer

Category:

Trainer provides a comprehensive experimental introduction to the fundamentals of control engineering using an example of level control.

A pump delivers water from a storage tank to the transparent level-controlled tank. The liquid level is measured by a pressure transducer installed at the base of the level-controlled tank. The controller used is a state-of-the-art digital industrial controller. The actuator in the control loop is a pneumatically operated control valve with an electro-pneumatic positioner. A ball valve in the outlet line enables defined disturbance variables to be generated. The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected.

Process control software is optionally available.

  • Experimental introduction to control engineering using an example of level control
  • Construction of the system with components commonly used in industry
  • Digital controller with freely selectable parameters: P, I, D and all combinations
  • Level measurement by pressure sensor
Storage Tank
  • 30L
Centrifugal Pump
  • Power Consumption: 250W
  • Flow Rate: 150L/min
  • Head: 7m
  • Speed: 2800min -1
Level-Controlled Tank
  • 7L
  • Level: 0…0,6m
  • Pressure Sensor: 0…100mbar
  • Pneumatically Operated Control Yalve DN 20
  • Kvs: 4,0m 3/h
  • Reference Variable: 4…20mA
  • Nominal Stroke: 15mm
  • Characteristic Curve Equal-Percentage
Line Recorder
  • 2x 4…20mA
  • Feed Rate 0…7200mm/h, stepped
Controller
  • Process variables X, Y as analogue signals: 4…20mA
  • Power required for operation: 230V, 50/60Hz, 1 phase
Dimensions and Weight
  • LxWxH: 1000x700x1750mm
  • Weight: approx. 120kg